Asset and Machine Monitoring

Monitor machines and assets, control real-time performance, reduce energy costs, minimize downtime, and manage maintenance.

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Asset and machine monitoring solution enables you to

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Comprehensive Asset Oversight

  1. Gain visibility into the status and performance of all your assets, whether old or new, primary or auxiliary.
  2. Achieve a centralized view of your entire asset portfolio, simplifying management and decision-making.

Enhanced Efficiency and Cost Control:

  1. Monitor real-time performance metrics, including energy consumption and associated costs for each machine.
  2. Identify areas for optimization and resource allocation to reduce operational expenses

Roactive Maintenance Management

  1. Implement condition-based maintenance strategies with confidence.
  2. Stay on top of maintenance schedules and ensure machinery is serviced when needed, minimizing downtime and repair costs.

Immediate Response to Alerts

  1. Receive instant notifications when machines exceed predefined thresholds or encounter alarms.
  2. Take quick and informed action to address issues promptly, preventing potential disruptions and preserving productivity.

How an Energy Management System (EMS) works for a factory:

1. Remote Asset Connectivity

Connect to existing assets remotely, overcoming the challenge of continuous monitoring.

2. Customizable Alerts

Configure complex alarms with condition types, boundary limits, and actions, with email and SMS distribution rules for rapid response.

3. Performance Dashboard

Access real-time data for each monitored asset, including detailed health status, open alarms, and performance readings, with drill-down capabilities.

4 . Maintenance Efficiency

Enable maintenance teams to define default time windows for analysis, acknowledge alarms, and access condition status for effective troubleshooting

5. Performance Improvements

Implementing this application can lead to significant gains, including throughput increases of 5-20%, 20-30% reduction in unplanned downtime, and 2-13% energy consumption reduction

6. Deployment Flexibility

The application is available for deployment in your private or public cloud, ensuring scalability and accessibility.

7. Mission-Critical Uptime

Ensure assets are operational, reducing events with unplanned downtime, higher scrap, and rework.

8. Cost Reduction

Proactive maintenance and issue resolution lead to lower maintenance costs and unnecessary capital expenditures.

9. Enhanced Asset Utilization

Achieve higher overall asset utilization, minimizing operational inefficiencies.

10. Data-Driven Insights

Utilize data trending and analysis tools for informed decision-making and root cause analysis.

11. Transformative Results

Companies implementing this application have witnessed significant improvements in their factory operations, translating into higher efficiency and cost savings.